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刮板输送机操作规程 | 2012-12-13 8:43:00

1.刮板输送机运转前检查:

1)机头、机尾处的支护完整牢固;

2)机头、机尾附近10米以内无杂物、浮煤、浮渣,洒水设施齐全无损;

3)机头、机尾的电气设备处如有淋水,必须妥善遮盖,防止受潮接地;

4)本台刮板输送机与相接的刮板输送机、转载机,带式输送机的搭接必须符合规定,无拉回头煤;

5)机头、机尾的锚固装置牢固可靠;

6)各部轴承、减速器和液力偶合器中的油()量符合规定、无漏油() ,易熔合金塞等是否正常良好;

7)防爆电气设备完好无损,电缆悬挂整齐;

8)各部螺栓紧固,联轴器间隙合理,防护装置齐全无损;

9)牵引链无磨损或断裂,调整牵引链及传动链,使其松紧适宜;

10)检查信号联络系统是否灵敏清晰可靠;

12)检查转载点灭尘设施效果;

2.运行应做到以下几点

1)试运转:首先发出运转信号,先点动二次,然后再正式正常起动,刮板链运转半周后停机,检查已翻转到溜槽上的刮板链,同时检查牵引链紧松程度,是否跳动、刮底、跑偏、漂链等,空载运转无问题后,再加负载试运转;

2)试运转中发现问题应与班长、电钳工共同处理,处理问题时先发出停机信号,将控制开关的手把扳到断电位置并锁好,然后挂上停电牌;

3)正式运转:发出开机信号,等前台刮板输送机开动运转后,点动二次,再正式开动,然后打开洒水开关;

4)设备运转中,司机要随时注意电动机、减速器等各部运转声音是否正常,是否有剧烈震动,电动机、轴承是否发热(电动机温度不应超过80,轴承温度不得超过70),机头链轮有无卡,跳链现象,溜槽内有无过大煤矸,过长物料和火工品等,发现异常立即停机处理;回采工作面刮板机必须保持平直,不得过度弯曲,拉溜前应把机头机尾的浮煤清理干净,防止机头机尾翘起,溜槽最大弯曲率半径不超过厂家规定;

5)一般情况下刮板机不得重负荷停机,必须将刮板机上的煤运空,方可停机,停机时应先停回采工作面运输机,再停转载机;

6)刮板机超负荷启动困难时,不得反复倒转启动,应查明原因并处理;

Re:刮板输送机操作规程 | 2012-12-13 8:45:06
章仁根3.发现下列情况应停机,妥善处理后方可继续作业
(1)超负荷运转,发生闷机时;
(2)刮板链出槽、漂链、掉链、跳齿时;
(3)电气、机械部件温度超限或运转声音不正常时;
(4)液力偶合器的易熔塞熔化或其油(液)质喷出时;
(5)发现大木料、金属支柱、大块煤矸等异物快到机头时;
(6)运输巷转载机或下台刮板输送机停止时;
(7)信号不明或发现有人在刮板输送机上时;
(8)回采工作面片帮冒顶,输送机内有过大煤矸,过长的物料;
(9)其它意外事故。
4.检查、检修设备时应注意的事项
(1)刮板输送机运行时,不准人员从机头上部跨越,不准清理转动部位的煤粉或用手调整刮板链;
(2)拆卸液力偶合器的注油(液)塞、易熔塞、防爆塞时,脸部应躲开喷油(液)方向,戴手套拧松几扣,停一段时间和放气后再慢慢拧下.禁止使用不合格的易熔塞、防爆塞;
(3)检修、处理刮板输送机故障时,必须闭锁控制开关,挂上停电牌;
(4)进行掐、接链、点动时,人员必须躲离链条受力方向.正常运行时,司机不准面向刮板输送机运行方向,以免断链伤人;
(5)检查齿轮箱等部件时,必须先清净盖板周围的一切杂物和煤矸,防止煤矸及其它杂物进入箱体.
(6)检查机械时手不要放在齿轮和容易转动的部位;
(7)检查后必须保证松动的螺栓紧固齐全可靠,并认真清理现场和工具,无误后方可试运转,运转中先空载试运转,无异常情况时再重载试运转;
5.收尾工作
(1)班长发出收工命令后,将刮板输送机内的煤全部运出,清扫机头、机尾附近的浮煤后,方可停机,然后关闭洒水开关并向下台刮板输送机发出停机信号;
(2)将控制开关手把扳到断电位置,并拧紧闭锁螺栓;
(3)清扫机头、机尾各机械、电气设备上的粉尘;
(4)在现场向接班司机详细交待本班设备运转情况,出现的故障,存在的问题.升井后按规定填写本班刮板输送机工作日志。
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原创 | 2016-9-6 20:16:36
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原创 | 2016-9-28 19:53:48
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原创 | 2016-9-30 14:34:14
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Re:在漫画中识别身边的违章 | 2016-10-11 10:56:37
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Re:在漫画中识别身边的违章 | 2016-10-15 19:28:11
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Re:在漫画中识别身边的违章 | 2016-10-16 2:11:42
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Re:在漫画中识别身边的违章 | 2016-10-16 2:38:38
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Re:在漫画中识别身边的违章 | 2016-10-18 3:39:26
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Re:在漫画中识别身边的违章 | 2016-10-20 6:00:49
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Re:在漫画中识别身边的违章 | 2016-10-21 13:19:55
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Re:在漫画中识别身边的违章 | 2016-10-22 3:56:23
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Re:在漫画中识别身边的违章 | 2016-10-23 6:45:03
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Re:在漫画中识别身边的违章 | 2017-2-19 22:04:54
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Re:在漫画中识别身边的违章 | 2017-2-20 17:35:39
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Re:在漫画中识别身边的违章 | 2017-3-3 23:40:12
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